Description
Applications:
- In addition to the advanced standard features, each GP series x-ray inspection system is customized to meet the unique requirements of each product and process. Choose the rejecter configuration that best suits your budget and product waste requirements. Our single-flap rejecter offers an economical contaminant rejection option, while our 32-channel air rejecter will eliminate contaminants with exceptionally low product loss. Don’t risk the quality of your harvested goods next season – allow the GP series from TDI Packsys to do the hard work for you, providing the absolute best in removal of foreign materials for your process.
Product Highlights:
- Optimized generator and detector configuration.
- X-ray generator and detector installation positions are positioned toward the product flow direction. The distance between detection and rejection is minimized, ensuring the highest rejection accuracy level, even at the maximum speed of 120 meters per minute.
- The distance between the product infeed port and detection zone is increased, ensuring product has ample space to spread and settle for optimum inspection performance.
- The distance between the detection and reject zones is reduced, minimizing the probability of unstable product motion after detection, greatly improving the rejection accuracy.
- Internal nut defect detection and removal; able to identify and remove nuts that have internal defects, such as shrinkage or decay.
- 4mm time delay integration detectors for industry leading inspection performance; find contaminants as small as 0.3mm.
- Water and dust proof IP67 LED tunnel lighting for viewing of the internal running operation during active inspection.
- Checkerboard tunnel surface reduces potential of residue buildup, as well as minimizing the belt contact area and motor load, extending the life of both the conveyor belt and motor.
- 72-nozzle air jet rejection system results in the smallest possible product waste or rework and the highest level of contaminant rejection accuracy.
- Superior pre-packaging detection; inspects nuts, grains, corn, raisins, sunflower seeds, beans, frozen fruits, and more.
- Extended drive platform – Allows material to pass through the inspection tunnel smoothly for improved detection capability.
- Improved sensitivity – advanced CPU processing technology and a high energy x-ray generator.
- Faster and improved production output – MAX. 120m/min belt speed.
- Increased rejecter accuracy and reduced waste/rework; high-speed air valve and 72-nozzle air jet rejection system.
Standard Features:
- Full range of detection – Metallic and non-metallic contaminants including glass, ceramic, stone, bone, hard rubber, and hard plastic.
- Metal sensitivities to 0.3mm stainless steel; 0.2mm x 2mm steel wire.
- Defect inspection – Detects breakage, displacement, and cracks.
- Easy to use and clean – Intuitive Windows®-based user interface, simple assembly and disassembly.
- Does not require an operator to monitor for contaminants; system will automatically identify and, when paired without optional rejection conveyor, remove any packages suspected of having contaminants.
- Flexible – Suitable for a wide range of product types and package formats.
- Customizable programming – TDI Packsys x-ray systems use proprietary software which allows custom generator strength, speed, and algorithms for each program.
- Windows-based software – Easily navigated Windows-based software allows the user to quickly change between programs. A real-time image of the current product allows operators to quickly locate and identify contaminants.
- Detailed data logs – TDI Packsys x-rays provide detailed logs on production rates, times and contamination %s which can be easily accessed on the HMI or downloaded via Ethernet or USB.
- Unmatched performance – Get the best contaminant detection on the market, down to 0.3mm.
- Remote technical and programming support to maximize uptime and performance.
Password restricted operator / administrator access.
Specifications:
- X-ray tube: MAX 80kV, 210W
- Inspection width: 400mm (15.75 in.)
- Inspection height: 50mm (1.97 in.)
- Detection sensitivity (without product):
- SS 304 ≥ 0.3mm
- SS wire ≥ 0.2mm
- Glass (soda lime) ≥ 1.0mm
- Ceramic ≥ 1.0 mm
- Conveyor speed: 10-120m/min
- Conveyor maximum load: 25kg
- Display screen: Full-color TFT 17″ touchscreen
- Operating system: Windows 7
- Connectivity: USB and Ethernet
- Product management: Complete production log
- Image management: Save/print/analyze
- Parameter adjustment: Auto or manual programming
- Power: 220V, single phase, 15 amp
- Construction: SS304
- IP rating: 67 (wash down for tunnel/conveyor)
- Temperature control: Industrial air conditioned
- Protection: Removable protective curtain
- Operating temperature range: 0-40°C
- Operating humidity range: 30-90%
- X-ray ambient emissions: Less than 1.0 microsievert per hour
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